The hard disk is a bugger
Basically according to DS you should initialize the drive using maxtors powermax (no probs.... done) then you should use a program called wvset to turn write verify off (found the program, no probs, but it cant find the hard disk :S) then you should use a proggie called amset to put it into quiet mode (found the program, but again it cant see the hard drive)
Currently doing a low level format using the powermax software, and will try again